BW4472 32 input shafts. All slots filled.

rodent

Member
Re: BW4472 9310 input shafts

Re: BW4472 9310 input shafts

George Blake said:
You don't know what it's made of and how its heat treated and those factors mean a lot in relation to wall thickness. I'm not being harsh. I'm being straight up. Like I said, you want a garantee, go have one made, pay 3 prices for it and I'm sure they will "give" you another if you break it. No. I'm not gonna tell you how to go have them made. If you want one, get one, if not, I'm not making anyone do anything.
This isn't an input shaft for an 80e that I can sell thousands of. This isn't a intermediate shaft that can fit all the 400s and 80e's in existance. This is part that has a very small niche need. The demand is low. This is why no one else has done it. There is NO money to be made. Please try to get your mind around that.

Like I said, if Chris thinks this will survive behind his turbo V8 (along with the other 8-10 second Sy/Ty owners) then I'm sure its a damn strong part that can take loads of HP and torque.

You don't have to tell me how exactly you made them, I was just asking for wall thickness which I didn't think was such a big deal. I understand its a very unique part and I never said anything about you making money off of these. I actually appreciate you doing legwork to get these done.
 

fivetodrive

CRISPY
Re: BW4472 9310 input shafts

Re: BW4472 9310 input shafts

I can understand why George is being so vague here. Many of the best ideas that are shared here are stolen and recreated so that the original person that went out on a limb to get something new done never gets the credit.

There have been times that people have demanded to get "blueprints" of something so that their daddy can make it for them or they can recreate them without having to spend time (which means lots of money) on develpoment and make large profits on a stolen idea.

The community is to small to try and patent one part and the damn lawyers that would be needed will be the only ones making money. Just take a second and think about that...
 

Deanzsyclone

New member
Re: BW4472 9310 input shafts

Re: BW4472 9310 input shafts

George is this the one you sent me back in the day for my 80e?
 

George Blake

DONATING MEMBER
Re: BW4472 9310 input shafts

Re: BW4472 9310 input shafts

No. This is an input shaft for the transfer case itself. Some guys are concerned with the small diameter of the output shaft in the current conversion setup being 27 spline. Those have held up into the 8s. One gentleman, Mr. Hillis, has twisted off two of them with an 11 sec truck. There is an issue with his takeoff. There's nothing wrong with the shafts. He's breaking them twisting up the driveline sitting still. Whether he's trying to launch with 30 pounds of boost or pounding on it with a rev limiter (jackhammer), I don't know but this shaft allows the use of the 32 spline 4x4 4L80e output shaft. This removes the 27 spline issue in the most practical way possible. Making a billet 27 spline 4L80e output shaft setup requires a substantial investment past the point of practicality. Mainly because you would have to begin with a 6" diameter piece of alloy and machine and machine and machine. Then heat treat. It's a LARGE ring and there is warpage, then guess what? You machine and machine and machine to work out the known warpage(warpage percentage is known for all alloy types). The 32 spline input shaft I'm having done takes away the 27 spline shaft and allows the use of the STOCK 32 spline 4x4 output shaft. There have been questions about the sidewall thickness of this setup. It's a special forged alloy that is machined and then heat treated then finished machined to be a bolt in. It is much longer where it exits the case to engage more of the spline length of the 4x4 shaft. Much more than the stock setup engaged the stock 4x4 output shaft. The wall thickness has remained larger than that of a 700r4 yoke. The best yoke right now is 1350 (forged). This ENTIRE shaft is a better material AND remember,yokes don't fail. The U-joints do.
Another benefit to this setup was, if you look down inside the stock transfercase input shaft, the splines go WAY down into the body of the shaft past the collar. If you extend a 32 spline down past that collar, you make a fracture joint. Because the 80e 4x4 shaft is shorter, it allowed me to pull the 32 spline away from that collar shoulder to eliminate a possible fracture point.

I'm very excited about this setup. It's still very expensive to accomplish but it's the most practical route I can find. I've built a lot of these things and this is the next step. The next step as far as the transmission goes after this one will be a forged billet alloy 32 spline output shaft. No one has broken a 32 spline output shaft yet though.
However, I do have the machinist looking over the TRANSFERCASE planetary to be made out of a special alloy 1 piece body with 9310 gears within it. Those will be very expensive though. That's the most I will tell about the setup. I recommend that if anyone buys these AFTER the group purchase and it does NOT come from me to contact me FIRST. I will have a record of who bought them on this purchase. If the person you are buying from is NOT on that list, you will be getting a knockoff. Most likely a machined STOCK shaft (you don't want a thinner wall with the material BW used. Yes I know what it is and it costed me $275 and a shaft to have the analysis done. No I'm not telling.)

Now, if anyone else wants in on this, it is still open. There are those that have shown interest and have done the good ol internet deal and disappeared so it will come down to this. Those that pay will get them. Those that don't won't. It's that easy. These must be done in batches and I'm doing 15. That's it. Until there is a huge interest that can get them done again in a batch, it's not worth it for the machinist to set all the tools up to do it. No. They won't make ONE unit. Forget any thought of that.

Also note, "dibbs" or a "PM" does not reserve your place in line. Those who pay get these.
 
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George Blake

DONATING MEMBER
Re: BW4472 32 spline alloy input shafts

Re: BW4472 32 spline alloy input shafts

I found this page and have copied the content to help some guys understand torque and the limitations it puts on drivelines:

We now have enough information for 2 simplified equations. The first on is called "How Much Power is Available". (If you are a mechanical engineer, I apologize for the generalizations made here!) (U-Joint and Tube ratings use torque. NOT HP. Horsepower is simply an expression of torque in a given time. If you think you know the horsepower, but have no idea of torque, do this equation first; (T) = HP x 5252/RPM. Example: 400hp.@6000rpm., the equation would be 400 x 5252/6000 = 350 lb. ft. of Torque)
From the information you gave above, the power available at the back of the Trans. is;
(T) x (Tr)
The other equation is called "How Much Power Can Be Delivered To The Ground". This is the more important of the 2, and starts with this:
(VW)/(GR)
Now, take the answer, and multiply by a variable to adjust for traction and weight transfer.
For street tires, use: (VW)/(GR) x .6
For 8"-10.5" Slicks use: (VW)/(GR) x 1
For Really Big Slicks (example, 16.00x32), use : (VW)/(GR) x 1.5 (or even 2)

Play with these for awhile. You should figure out that the equation with the smaller answer is closest to what your needs are. If the available power is more than can be put to the ground, the result is either wheelspin or wheelies.
Below are torque ratings for the various U-Joints.

Ujoint series
----------Cont. Torque-------------Short dur torque---------Min elastic limit
1310/7260--------------------------400-------------------------------------800-------------------------------1600
1330,3r/7290----------------------550------------------------------------1000-------------------------------1875
1350----------------------------------680-----------------------------------1240-------------------------------2260
Definitions; Continuous Torque is a reference only, used to determine life expectancy over a given time.
Short Duration Torque represents the u-joints ability to withstand momentary loading and still give long life.
Minimum Elastic Limit represents the maximum torque load the u-joint can transmit before failure.

Ok. This talks about U-joints so your asking what the hell did you put this up here for? It's to show you that anything can be broken in response to the gentleman's request for a "garantee". There are no garantee's in racing. The above should clearly explain why. You see those different ratings? Now, if your vehicle makes 1500 foot pounds of torque, look over at the 1350 "2260" rating. That does NOT mean that it will take 2260 foot pounds. That means it will FAIL at that point. It will DEFORM WELL before that. What does this mean for you guys? You HAVE to limit what you leave the line with. You cannot expect ANY driveline to hold up to 1000 foot pounds of torque sitting still twisting up and then being slammed. It is a mechanical CERTAINTY that you will break something. You must limit your takeoff and then build power with momentum. If you run a rev limiter and you smash it to the floor with a big torque setup and then do the bumble-bee high rev "frum frum frum" you are smacking MAXIMUM engine torque on your driveline, releasing it, and then doing it again. JACKHAMMER. You cannot do that and expect anything to live. BUT, once you are moving, you can ADD torque because you already have momentum. This is why people are shooting nitrous or adding two stage boost control. Get it? Look at Robert when he leaves the line. Looks like he took off from a stop sign. Very uneventful. But, he is CONSTANTLY building torque down the track. You cannot abuse the crap out of a 60 foot time to make up for a top end dog. I'm hoping this helps and explains why a guy can break the SAME components with an 11 second truck that another guy with SAME truck making MORE power with those SAME parts run 1000s of passes with high 8s. This is why NO ONE gives warranty's on parts used in racing. BUT, what we can do is use better materials and engineer the part a little different to open that "window" before deformation or failure. A guy that knows what he's doing with this setup WILL go less than 8s. A guy that wants to take off with 1000 foot pounds of torque from the line will break things. Could be this shaft, could be the transmission case, could be a rear axle, could be anything(this is why trans blankets are MANDITORY for a true strip car).
I hope this helps explain some stuff for you guys beyond this shaft. It's a whole "plan" when your setting your truck up. Want to have fun, do like Robert and Frank. Want to break stuff, run sideways into a wall when you shoot out an axle tube, run the jackhammer to it. In anything you decide, please be SAFE.
I've given guys like Adam a way to really push the limits of his autocross/hillclimbing truck setup. But it also takes him out of a relatively safe area and puts him into the limits. Ed Hess, Robert, Jeremy, all those guys PUSH the limit. Please keep that in mind when you start doing this.
I'm not trying to insult anyone's intelligence by putting up this info, so if your an old school guy that knew this already, please don't be upset. This is meant to be a tool for others to use to plan their project.
Also, I've given out more info about this than I've seen ANY OTHER vendor give on new product. Please don't insult me and ask for more. If you want more, buy one and measure the crap out of it, but I've left enough unturned, you'll still have to spend some money and do research to reproduce it.
 
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1BADV6

Donating Member
Re: BW4472 32 spline alloy input shafts

Re: BW4472 32 spline alloy input shafts

George,

E-mail and PM sent

thanks,
Dave
 

1BADV6

Donating Member
Re: BW4472 32 spline alloy input shafts

Re: BW4472 32 spline alloy input shafts

George,

Please check your PM's and Emails and get back to me.

thanks,
Dave E'nama
 

George Blake

DONATING MEMBER
Re: BW4472 32 spline alloy input shafts

Re: BW4472 32 spline alloy input shafts

Just getting everyone taken care of in order. Not ignoring you.
1BADV6 said:
George,

Please check your PM's and Emails and get back to me.

thanks,
Dave E'nama
 

PPI Typhoon

DIY Madman
Re: BW4472 32 spline alloy input shafts

Re: BW4472 32 spline alloy input shafts

Edit: I'll be sending my money on Friday.

Thanks George for the chat on the phone, it was as helpful as can be!! :tup:
 
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George Blake

DONATING MEMBER
Re: BW4472 32 spline alloy input shafts

Re: BW4472 32 spline alloy input shafts

I'm sorry. I don't know if my phone dropped it or yours but I really enjoyed talking to you. If you need any other help just let me know.
PPI Typhoon said:
Edit: I'll be sending my money on Friday.

Thanks George for the chat on the phone, it was as helpful as can be!! :tup:
 

George Blake

DONATING MEMBER
Re: BW4472 32 spline input shaft update

Re: BW4472 32 spline input shaft update

Here's the current list I have. If you want one and your not on it, you need to email, call or PM me with payment info.

1. Berville Hillis
2. Robert Stevenson
3. David Saunders
4. David Bolwar
5. David Enama
6. Todd Dearborn
7. Rodger Edgell
8. Kelly Kingery
9. PPI Typhoon (Dan, will get more info with MO)
10. Nolan Nykyforuk
11. Denny Ramharakh
12. Aaron Timm
13. Eric Rue

All of the above have paid or given payment info.
Aaron sent me a 32 spline Transfer case for final fitment testing so I'll have detailed pics of how to take it apart, how to put it together and some shots of the inside so you can see how easy this is. I will also give dimensions of sockets needed for the front driveshaft retaining nut. Where to put the prybars, torque settings, etc.
Again, I'm doing 15 so I have 2 more spots left.
 
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George Blake

DONATING MEMBER
Re: BW4472 32 spline input shaft update

Re: BW4472 32 spline input shaft update

George Blake said:
Here's the current list I have. If you want one and your not on it, you need to email, call or PM me with payment info.

1. Berville Hillis
2. Robert Stevenson
3. David Saunders
4. David Bolwar
5. David Enama
6. Todd Dearborn
7. Rodger Edgell
8. Kelly Kingery
9. PPI Typhoon (Dan, will get more info with MO)
10. Nolan Nykyforuk
11. Denny Ramharakh
12. Aaron Timm
13. Eric Rue

All of the above have paid or given payment info.
Aaron sent me a 32 spline Transfer case for final fitment testing so I'll have detailed pics of how to take it apart, how to put it together and some shots of the inside so you can see how easy this is. I will also give dimensions of sockets needed for the front driveshaft retaining nut. Where to put the prybars, torque settings, etc.
Again, I'm doing 15 so I have 2 more spots left.

Last two are spoken for.
BadNewz
Wade
got the last two.
 

PPI Typhoon

DIY Madman
Re: BW4472 32 input shafts. All slots filled.

Has anyone been able to get a hold of George about these? I want to give him my CC info, but I can't get him on the phone. I've been trying all week.
 

George Blake

DONATING MEMBER
Re: BW4472 32 input shafts. All slots filled.

There are several training programs going on at that firedepartment and we're trying to get a levy passed. I've just been busy with that this week. I'll give you a call. PM me your number again.
 

PPI Typhoon

DIY Madman
Re: BW4472 32 input shafts. All slots filled.

George Blake said:
There are several training programs going on at that firedepartment and we're trying to get a levy passed. I've just been busy with that this week. I'll give you a call. PM me your number again.

:tup: You got it. Glad to hear from you.
 

93 TY 2185

Donating Member
Re: BW4472 32 spline input shaft update

Re: BW4472 32 spline input shaft update

George Blake said:
Last two are spoken for.
BadNewz
Wade
got the last two.
icon_biggrin.gif
 
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