Re: Knock Retard
Wow, you've really tried just about everything...sounds a lot like my truck, except the KR wasn't quite that high. I did everything you did and more...SOB would still knock. However, when I would run a 91/Xylene mix or spray alky, the KR would come way down. 100 octane unleaded also helped a lot with the KR. I replaced my dist. with a MSD pro-billet after giving up with the stock stuff. Truck hasn't run in over a year, but I've done so many mods now, I'm hoping the KR is gone. Went to a 60-1 turbo, ATR headers, RPM A2A, Razor alky, 50# Ultimate & injectors, solid mounts, RPM tranny, 2800TC, and a whole lot of other crap I can't think of. I'm hoping the shitty stock wastegate was the source of the problem (poor boost control and spikes). With the ITS minigate and SBCid boost controller, boost should be rock solid now. If it still knocks, I'll be upgrading to Vortec heads next. I plan on running 91/Xylene + alky from now on anyway, just for insurance, but it'll be interesting to see if the knock behavior changed with all of the upgrades. Headers just got back from being cryo'd, getting them thermal-coated this week and then it's reassembly time.
FWIW, I ran a huge braided ground strap from the back of the alternator to the frame and also cleaned the grounds at the back of the heads like you did. I changed the fuel filter as well, for good measure - I'm assuming your FP is rising correctly with boost? Upgrading the MEMCAL to #16164174 didn't make any difference with regard to knock, and swapping knock sensors twice didn't help either.
The KR is a PITA with these trucks, I have a feeling I'll have to go to Vortecs to get rid of it completely. Will keep an eye on this post and also let you know if any of my upgrades helped; motor is 70K original stock, unopened, and still running strong.